May 2, 2017 projectssynthelectronics

MFOS Ultimate + Expander Build

The full process of building an MFOS Ultimate with the Expander — a fully analog, semi-modular synthesizer from Ray Wilson's musicfromouterspace.com.

The finished MFOS Ultimate + Expander build

The finished build. See the process below!

This is a fully analog, semi-modular synthesizer built from the Ray Wilson designs found at musicfromouterspace.com. The PCB and front panels were ordered from MFOS as well.

Before this project, I had never attempted anything involving analog circuitry, and studied for several months before making the decision to try and build this synthesizer. I had tons of help from a couple of friends with EE degrees, which was an absolute necessity for completing it. Enjoy!


The Cabinet

The faceplates from musicfromouterspace.com

The faceplates from musicfromouterspace.com.

Cabinet design sketch on graphing paper

I drew up a simple cabinet design on graphing paper, to get my head wrapped around the required dimensions to fit everything into one unit.

Building the cabinet with my dad

My dad and I got together one Saturday and built the cabinet.

3/4" birch plywood cabinet material

The cabinet material is 3/4” birch plywood.

Finished cabinet construction with panel area check

Finished cabinet construction; checking the panel area to confirm fit.


Front Panel Assembly

Incorrect banana jacks installed — too long

As I started to go through the parts for the front panel, I realized I had ordered the incorrect banana jacks (these stick out way too far). I put them on to see if I could live with it. I couldn’t…

Completed front panel with correct banana jacks

The completed front panel with the correct banana jacks installed.

Cabinet staining finished

Cabinet staining finished.


PCB Build

Populating the MFOS Ultimate PCB

Populating the MFOS Ultimate PCB.

Completed PCB

Completed PCB (with the exception of two bi-polar caps that I was waiting on in the mail).

Matched pair 2N3904 transistors and 2K Metal Film Tempco

Matched pair of 2N3904 transistors and 2K Metal Film Tempco with thermal compound. This is one of the linear-to-exponential converters of the 3 VCOs, which allows the VCOs to be calibrated to 1 volt per octave.

Aluminum L-channel PCB mount

Aluminum L-channel was used to mount the PCB to the front panel.


Wiring

Intra-panel wiring

Intra-panel wiring.

Wiring the front panel to the PCB

Wiring the front panel to the PCB.

Completed wiring, not yet organized

Completed wiring (yet to be fully organized).


First Power-On & Testing

First time powering the MFOS Ultimate up

1st time powering the MFOS Ultimate up!

First tests

First tests.

Testing the sample and hold

Testing the sample & hold.

Work station prepping to calibrate the VCOs

My work station. Prepping to calibrate the VCOs.

MFOS Ultimate complete

The MFOS Ultimate is complete. Now, on to the expander.


The Expander

Expander PCB populated

Expander PCB populated.

Expander PCB mounted to front panel with intra-panel wiring

Expander PCB mounted to the Expander’s front panel. Intra-panel wiring completed.

Panel wiring to PCB completed for the MFOS Expander

Panel wiring to PCB completed for the MFOS Expander.


Power Supply & Final Assembly

1.5 amp bi-polar adjustable 12V power supply

1.5 amp bi-polar adjustable 12V power supply. Kit from musicfromouterspace.com.

MFOS Ultimate, Expander, and power supply mounted in cabinet

The MFOS Ultimate, Expander, and power supply all mounted inside the cabinet.

The finished product

The finished product!